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-   A4-B6 - (Typ 8E/8H, 2001–2005) (https://www.audiforum.ca/a4-b6-typ-8e-8h-2001%962005-76/)
-   -   Help Changing brake pads (https://www.audiforum.ca/a4-b6-typ-8e-8h-2001%962005-76/help-changing-brake-pads-20174/)

mafpia 05-16-2008 09:40 AM

Help Changing brake pads
 
I never change the brake pads on a german car before..
Anything that i need to be aware off???

Any pdf files on how to change it
I have a 2003 Audi 3.0 ... any help will be apprieciated

1move 05-16-2008 11:46 AM

Re: Help Changing brake pads
 
I can get you the file tonight PM me your msn

wailshark 05-16-2008 03:57 PM

Re: Help Changing brake pads
 
Are you doing the front, back, or both?

mafpia 05-16-2008 08:04 PM

Re: Help Changing brake pads
 
just the back

whoace 05-16-2008 08:10 PM

Re: Help Changing brake pads
 
You will need a tool to retract the caliper piston...the piston needs to spin back into the caliper as that is how the park brake operates. Some people have said using a c-clamp works. Do not use slip joint pliers.

Bikespot 05-17-2008 12:02 AM

Re: Help Changing brake pads
 
Its Very easy just watch this video
BROKEN LINK

1move 05-17-2008 01:54 AM

Re: Help Changing brake pads
 
• Remove wheels.


• On vehicles equipped with a brake pad wear indicator, disconnect connector - 1 - .

• Lift locating lug slightly on lower part of connector - 2 - and turn 90 ° .

• Pull connector lower part out of bracket.

• Raise vehicle.

• Remove wheels.


• Remove securing bolts from brake caliper housing, while counter-holding on guide pins.


• Swing brake caliper housing upward and remove brake pads.


• Press piston back into caliper housing.

• Note:

• Press piston back into the cylinder with resetting tool, before inserting new brake pads. Before pressing the piston back, draw off brake fluid from the reservoir with a bleeder bottle. Otherwise, fluid can overflow and cause damage, particularly if reservoir has been topped off.

CAUTION!
• Brake fluid is poisonous and must never be extracted by mouth using a hose!

• Installing

• Use methylated spirits to clean brake caliper housing.


• Install brake pads.

• Swing brake caliper housing down and tighten securing bolt to 30 Nm.

• Note:

• The repair kit includes four self-locking hex bolts which must be installed.

• After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

• Mount wheels Suspension, Wheels, Steering - Repair Group 44

• Check brake fluid level and top off if necessary.

whoace 05-17-2008 06:56 PM

Re: Help Changing brake pads
 

Originally Posted by 1move (Post 68794)
• Remove wheels.
• Press piston back into the cylinder with resetting tool, before inserting new brake pads. Before pressing the piston back, draw off brake fluid from the reservoir with a bleeder bottle. Otherwise, fluid can overflow and cause damage, particularly if reservoir has been topped off.

The smarter thing to do is to open up the bleeder screw on the caliper to force out the used fluid. You don't want to push used fluid back into the ABS module. Just make sure you close the bleeder before removing the tool off the caliper piston. The square cut seal tends to push the piston back out a bit which will suck air into the lines.

1move 05-18-2008 10:58 AM

Re: Help Changing brake pads
 

Originally Posted by whoace (Post 68881)
The smarter thing to do is to open up the bleeder screw on the caliper to force out the used fluid. You don't want to push used fluid back into the ABS module. Just make sure you close the bleeder before removing the tool off the caliper piston. The square cut seal tends to push the piston back out a bit which will suck air into the lines.

This is steps directly from Audi so you pick which is the smarter thing to do

whoace 05-18-2008 12:22 PM

Re: Help Changing brake pads
 

Originally Posted by 1move (Post 68997)
This is steps directly from Audi so you pick which is the smarter thing to do

To each their own. I'm just trying to share my knowledge and experience. Besides, your directions look like they are for the fronts and torque specs are different for FWD and AWD.

1move 05-18-2008 07:35 PM

Re: Help Changing brake pads
 

Originally Posted by whoace (Post 69001)
To each their own. I'm just trying to share my knowledge and experience. Besides, your directions look like they are for the fronts and torque specs are different for FWD and AWD.

Agreed, I took the AWD specs by the way

mafpia 05-31-2008 03:49 PM

Re: Help Changing brake pads
 
I have a problem I cannot push the piston back on the caliper causing me issue to install the new pads.. help i followed all the steps am i missing anything?

I might need to get my caliper replace???

wailshark 05-31-2008 04:37 PM

Re: Help Changing brake pads
 

Originally Posted by mafpia (Post 70575)
I have a problem I cannot push the piston back on the caliper causing me issue to install the new pads.. help i followed all the steps am i missing anything?

I might need to get my caliper replace???

If you're doing the rears don't force it, THEN you'll need to replace it.
The rear brake piston actually needs to be screwed in while pushing it in as it allows the handbrake to self-regulate itself.

You can use the VAG brake tool for this or you can substitute something of your design in a pinch if you don't have/don't want to buy the tool.

mafpia 05-31-2008 05:33 PM

Re: Help Changing brake pads
 
yep that is the tool i am using... and yeah i know that it screw in while pushing but it is just not going anywhere....

akula-ssh 06-01-2008 09:43 AM

Re: Help Changing brake pads
 
Did you open up your brake fluid reservoir when trying to screw in the piston?

mafpia 06-07-2008 07:49 AM

Re: Help Changing brake pads
 
nope, opened the bleeder which should be the same thing

1move 06-07-2008 10:03 AM

Re: Help Changing brake pads
 

Originally Posted by mafpia (Post 71281)
nope, opened the bleeder which should be the same thing

Bleeder valve is too small to exort that kind of pressure through the valve itself. Open the cap on the reservoir

K04-S4 06-07-2008 12:52 PM

Re: Help Changing brake pads
 

Originally Posted by whoace (Post 68881)
The smarter thing to do is to open up the bleeder screw on the caliper to force out the used fluid. You don't want to push used fluid back into the ABS module.

Agreed.

May also be a good time to bleed the brake system. As most folks know, Audi recommends replacing brake fluid every two years regardless of mileage.

whoace 06-07-2008 06:39 PM

Re: Help Changing brake pads
 

Originally Posted by 1move (Post 71284)
Bleeder valve is too small to exort that kind of pressure through the valve itself. Open the cap on the reservoir

This is not true. Pressure is only generated in a closed system. Once you open the bleeder screw, you will be able to push fluid out as fast as you can mechanically do it. Have you ever performed a two man bleed? What happens when you open the bleeder to bleed? I think a master cylinder can create a lot more pressure than you can with a pair of channelocks on the piston.

To OP, if you are using the proper tool and cannot get the piston in the caliper back in, you need a new caliper. The piston is seized. Try doing the other side to see how much effort you need to get the piston back in (if it isn't seized as well).

mafpia 06-14-2008 08:08 AM

Re: Help Changing brake pads
 
i think they are both seize....

:(

Where in Ottawa, Ontario Canada i can get a good price for rebuild calipers


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