Audi Mailing List Only subscribers can reply to threads.

86 4KQ diagnosis made!

Old 11-06-2008, 01:38 AM
  #8  
Audi Forum - Posts like an A1
 
audimobile's Avatar
 
Join Date: Oct 2008
Location: Old Quebec
Posts: 15
audimobile is on a distinguished road
Default Re: 86 4KQ diagnosis made!

Timing belts are extremely difficult to succesfully change unless you have experience in the area. The timing on the engine must be set exactly, or (unless non interference engine is present) the valves and the cylinder bores would collide, which would cause call for very expensive engine repair.


here are a few easy steps to do it
1. Disconnect the negative battery cable. Ensure you have your radio security code (if equipped) any preset radio stations and the time on a piece of paper to allow for quick resetting once repairs are made.)
2. Remove the distributor cap. (Most modern cars are "distributorless" electronic ignition types. They will have a cam position sensor instead. The important thing is to be able to determine "TDC" (Top Dead Center) on the #1 cylinder - which usually requires consultation of the engine repair manual which all differs by model.)
3. Using a wrench or socket on the crankshaft bolt rotate the engine until the timing mark on the crankshaft pulley is aligned with the 0° mark on the timing scale (This step assumes the timing belt is still intact). Under any circumstances do not do this on interference engines unless you are sure the belt is still in-tact. If you have not already bent your valves with a broken timing belt, you will likely do so if you spin the crankshaft without the camshaft spinning.
4. Verify the distributor rotor is aligned with the index mark on the distributor housing indicating the rotor is in position to fire the number one cylinder. If not, rotate the engine another full turn. (May require more turns in V6, V8 engines - see above comment about TDC.)
5. Remove any components or accessory drive belts that interfere with removing the timing belt cover. This varies by model; consult your service manual to determine which parts need to be removed from your vehicle. (This step involves removal of the crankshaft pulley, which may require a "pulley puller". See also comment below on special tools.)
6. Remove the bolts or screws holding the timing cover in place, and lift the cover off the engine. Some engines have a two-piece timing cover.
7. Check for proper alignment of the crank and camshaft timing marks.
8. NOTE: Many engines have a dot or index line on the pulleys or sprockets that must be lined up with corresponding marks on the block, cylinder head, or accessory shaft. On some engines, the index mark on the camshaft sprocket aligns with the parting line of the first camshaft-bearing tower. This is very important if you're replacing a timing belt that has broken. Consult your service manual for the correct alignment procedure for your vehicle and correct any misalignment before installing the new timing belt. (See comment above on TDC.)
9. CAUTION: Check the area around the belt for signs of oil leakage from the cam and crank seals, valve cover and oil pan. Check for coolant leaks from the water pump and water pump by-pass hose. Leaks must be repaired before the new belt is installed.
10. Loosen the timing belt tensioner.
11. NOTE: Some vehicles may require a special tool to reach tensioner mounting bolts hidden by components such as motor mounts. Some engines require a special tool to release a spring-loaded timing belt tensioner. However, most engines have a spring-loaded tensioner that can be operated using common tools in the following manner.
12. Loosen the mounting bolt(s) holding the belt tensioner but do not remove it.
13. Pry the tensioner away from the belt and then retighten the mounting bolt(s)to hold the tensioner in the loose position.
14. Examine the tensioner pulley for damage such as dents or cracks.
15. Spin the tensioner pulley and listen for a rattle or humming noise that would indicate loose or worn bearings. Uneven wear at the rear of the old timing belt could indicate a misalignment between the tension pulley and timing belt due to worn bearings. If any indications of damage or worn bearings are found, replace the tensioner pulley.
16. With the tension on the timing belt relieved, the belt should slide easily off the sprockets. Timing belts that have been used for a long time may stick in the pulley grooves and require some gentle prying with a screwdriver to release.
17. When re-assembling, pay special attention to "torquing" specs on the engine manual, particularly the crankshaft pulley mounting bolt which usually has a very high torque spec.
18. If equipped with a hydraulic timing belt tensioner, removal may be required to compress the piston back into the cylinder. Place into a vise and compress until holes line up to allow the insertion of a holding pin. Once the pin is in place the tensioner can be re-installed.
audimobile is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Ronan
A6-C6 - (Typ 4F, 2004–2011)
3
03-14-2011 02:20 AM
elevation
A4-B6 - (Typ 8E/8H, 2001–2005)
10
03-20-2010 08:06 PM
jaewoo.joo
A4-B5 - (Typ 8D, 1994–2001)
7
02-22-2010 10:13 AM
miguelito
Audi Mailing List
7
08-19-2008 06:02 PM
Bill Graham
Audi Mailing List
6
11-19-2003 12:24 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Thread Tools
Search this Thread
Rate This Thread
Rate This Thread:
You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: 86 4KQ diagnosis made!



All times are GMT -5. The time now is 07:12 PM.