A4 - B5, B6, B7, B8 DIY for A4 - B5, B6, B7, B8

Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)

Thread Tools
 
Search this Thread
 
Rate Thread
 
Old 10-10-2007, 09:22 PM
  #1  
Audi Forum - Posts like an A4
Thread Starter
 
Boosted_A4's Avatar
 
Join Date: Sep 2007
Posts: 143
Boosted_A4 is on a distinguished road
Exclamation Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)

I noticed that the front radiator fans were not running at all, or were running wide open speed. I ran vag-com on the car and got the below code. I asked the dealer for the cost of the part and labor. Part is $299 (8E0-959-501-AB)for my 02 A4 3.0Q. The dealer said the job would be 4 hours labor. 4 hours?? It's right there at the top of radiator, easy to get to. I decided to do the job myself. It only took me 45 minutes. No stress job too. Here's a little DIY.


Here's the replacement part.


You have to cut some wires on the old unit to get it out. These four are the same color code and used to splice to 4 fan wires.


Here's the old unit removed. You can see the 4 colored wires I had to cut. Cut pretty close to the unit so you have more available for your splice.


These are the four fan wires that were cut. You can see they are the same color code. They are stripped just enough to receive the crimp.


Another view


With the crimps installed


Here the new unit is installed and bolted in. You have to feed in the left side first, at an angle. There is a metal tab on the unit that slide into a slot on the radiator shroud. Wires ready to be crimped with the others.


Here the crimp connections have been finished. The wires have been tucked and ziptied out of the way.


Another view


Now we just have to snake the main cable to the right side of the engine bay and re-hookup the main plug


Closeup


That's it. Use zip ties to tie down cables at the spots where the old zipties were. Start the car with the a/c off. When you turn the a/c on, the fans should kick on. But they should do this in a controlled speed manner. Well, you know how it's supposed to sound.
Replace your engine covers and feel good about saving $400+ in labor charges to the dealership.


Source: AudiWorld
Boosted_A4 is offline  
Old 10-10-2008, 11:23 AM
  #2  
Audi Forum - Posts like an A1
 
eeluddy's Avatar
 
Join Date: May 2008
Location: ingersoll ontario
Posts: 3
eeluddy is on a distinguished road
Default Re: Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)

Hi. My 02 A4 cooling fans start after the car is shut off, and they keep running until the battery is drained. Were you having that problem?
eeluddy is offline  
Old 01-16-2009, 09:51 PM
  #3  
Audi Forum - Posts like an A1
 
Qu4ttr0's Avatar
 
Join Date: Feb 2008
Posts: 19
Qu4ttr0 is on a distinguished road
Default Re: Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)

Originally Posted by eeluddy
Hi. My 02 A4 cooling fans start after the car is shut off, and they keep running until the battery is drained. Were you having that problem?
Check on Audizine. There was a member who had a similar problem with his A4. Check under your ECU cover, chances are one of the relays is swimming. Take a look at the link. Bad Relay
Qu4ttr0 is offline  
Old 05-14-2009, 11:08 AM
  #4  
Audi Forum - Posts like an A1
 
32_d3gr33s's Avatar
 
Join Date: May 2009
Location: West Michigan
Posts: 1
32_d3gr33s is on a distinguished road
Default Re: Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)

Originally Posted by Qu4ttr0
Check on Audizine. There was a member who had a similar problem with his A4. Check under your ECU cover, chances are one of the relays is swimming. Take a look at the link.
I have a 03 a4 and I have the problem where my fans will run nonstop without the key in. I checked under the ECU but there doesn't seem to be any relays in there. There are 4 or 5 relays under the dash i checked all of them and replaced 1 but it didn't seem to do any good. They still run all the time. I don't know if i should try the fan control... Seems like it would be a waste of money if it wasn't the problem...
32_d3gr33s is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DSB15
Audi parts for sale & wanted.
3
05-08-2013 01:50 PM
xplosive
A6-C5 - (Typ 4B, 1997–2004)
1
08-12-2012 11:58 AM
jjhernandez3
A4-B6 - (Typ 8E/8H, 2001–2005)
0
07-24-2011 03:54 PM
ExperimentX
Audi parts for sale & wanted.
0
08-09-2010 11:47 PM
ramjet44
Audi Mailing List
3
10-10-2006 05:03 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


You have already rated this thread Rating: Thread Rating: 0 votes,  average.

Quick Reply: Audi D.I.Y. - A4 - Changing The Fan Control Module (B6)



All times are GMT -5. The time now is 06:36 PM.